How to Repair and Replace Canoe Gunwales: A Comprehensive Guide

Canoes are a beloved mode of transportation and recreation for many outdoor enthusiasts. However, over time, the gunwales (the top edge of the canoe’s sides) can become damaged, worn, or even broken, compromising the structural integrity and appearance of the vessel. In this comprehensive guide, we’ll walk you through the steps to repair and replace canoe gunwales, ensuring your canoe remains in top condition for years to come.

Assessing the Damage

The first step in repairing your canoe’s gunwales is to assess the extent of the damage. Look for signs of wear, such as cracks, splits, or missing pieces. If the damage is minor, such as a small crack or chip, you may be able to repair it using epoxy or a similar adhesive. However, if the damage is more severe, such as a broken or severely worn gunwale, you may need to replace the entire piece.

Removing the Old Gunwales

Once you’ve determined that replacement is necessary, the next step is to remove the old gunwales. This process typically involves unscrewing or prying off the damaged pieces. Be careful not to damage the canoe’s hull during this process. If you have a wooden canoe, you may also need to remove the seats and thwarts to access the gunwales properly.

Preparing the Replacement Gunwales

Before you can install the new gunwales, you’ll need to prepare them. If you’re using pre-made gunwales, you may need to cut them to size using the old gunwales as a template. If you’re making your own gunwales, you’ll need to cut the wood to the appropriate length and shape. It’s important to ensure that the new gunwales fit snugly against the canoe’s hull and that they are the correct thickness.

Attaching the New Gunwales

Once you have the new gunwales ready, it’s time to attach them to the canoe. Start by positioning the inner gunwales in place, using clamps to hold them in position. Secure the gunwales with screws, being careful not to split the wood. Next, attach the outer gunwales, working from the center outwards and securing them with screws every 6-8 inches. Be sure to drill pilot holes to prevent the wood from splitting.

Reinstalling Seats and Thwarts

If you removed the seats and thwarts during the gunwale replacement process, you’ll need to reinstall them. Use the marks you made during removal to ensure that the seats and thwarts are positioned correctly. Secure them in place with screws or bolts.

Attaching Bow and Stern Plates

The final step in the gunwale replacement process is to attach the bow and stern plates. These plates provide structural support to the canoe and help to prevent the gunwales from splitting. You can either inset the plates into the gunwales or attach them on top, depending on your preference and the design of your canoe.

Once you’ve completed all of these steps, your canoe should be ready for its next adventure. Remember to regularly inspect your gunwales for signs of wear and tear, and to perform maintenance as needed to keep your canoe in top condition.